PCB COPPER SPECIFICATION TOOL

PCB Copper Weight Converter

Convert PCB copper weight between oz/ft², micrometers, millimeters, and mils. Add outer-layer plating, compare base foil with finished copper, and estimate copper mass from board area, layer count, and average coverage.

oz/ft², µm, mm, and mil Base foil and finished copper Optional board copper mass estimate
AREA WEIGHT FINISHED BUILD
FINISHED THICKNESS PLATING AREA WEIGHT BASE COPPER FOIL DIELECTRIC 1 oz 35 µm
FOIL CLASS 1.00 oz
NOMINAL BASE 35.0 µm
FINISHED COPPER 60.0 µm

INTERACTIVE COPPER BUILD CONVERTER

Convert Copper Weight, Finished Thickness, and Board Mass

Start from an area-weight class or a measured thickness. Add optional outer-layer plating and use the area inputs only when a physical copper-mass estimate is needed.

Start From
Conversion Basis
Thickness Units

CONVERSION INPUTS

Foil, Plating, and Area

oz/ft²
Area-weight class before additional plating.
Quickly load a common copper class.
µm
Enter zero for inner layers or unplated foil.
Used only for the optional mass estimate.
%
Average retained copper, not the full board area.
layers
Layers carrying the selected base foil.
layers
Normally zero, one, or two outer layers.

FINISHED COPPER MODEL

1 oz Base Foil with Plating

35 µm / oz
FINISHED
PLATING
BASE FOIL
DIELECTRIC
35.0 µm
25.0 µm
Base Weight
1.000 oz/ft²
Base Thickness
35.0 µm
Plating Addition
25.0 µm
Finished Thickness
60.0 µm
Industry nominal foil conversion

Uses 35 µm per oz/ft² for common PCB specification work. Area weight remains the controlled foil property; actual finished copper varies with foil tolerance, etching, and plating.

Common PCB copper range
ESTIMATED FINISHED COPPER THICKNESS 60.0 µm 0.0600 mm · 2.362 mil
COPPER CLASS Standard to heavy copper build

The finished equivalent is above 1 oz and below 2 oz. Confirm the fabricator’s finished-copper definition.

Base Foil Equivalent 1.000 oz/ft²
Finished Equivalent Weight 1.734 oz/ft²
Finished Thickness 0.0600 mm
Finished Thickness 2.362 mil
Finished Area Weight 529.2 g/m²
Plating Increase 71.4%
Estimated Copper Mass 8.34 g
Total Copper Volume 0.931 cm³

CONVERSION BASIS

Area Weight Is the Specification; Thickness Is a Nominal Equivalent

PCB copper foil is commonly ordered by ounces per square foot. The converter separates the familiar 35 µm-per-ounce convention from a density-derived physical conversion so the selected basis remains explicit.

01

Industry Nominal

Thickness = Copper Weight × 35 µm

Best for drawings, stackup discussions, quotation inputs, and common values such as 0.5 oz, 1 oz, 2 oz, and 3 oz.

02

Density-Derived

Thickness = Mass ÷ (Area × Copper Density)

Uses 8.96 g/cm³ copper density and the physical definition of one avoirdupois ounce spread across one square foot.

03

Finished Outer Copper

Finished Thickness = Base Foil + Plating

Outer-layer finished copper can exceed the starting foil because through-hole and surface plating add copper after lamination.

04

Area and Mass Estimate

Mass = Area × Coverage × Thickness × Density

The optional estimate assumes uniform average coverage across the selected layers and uniform plating across the plated outer layers.

COMMON FOIL CLASSES

PCB Copper Weight to Nominal Thickness Reference

These values use the common 35 µm-per-ounce PCB convention. Finished outer copper may be higher after plating.

Copper Weight Nominal µm Nominal mm Nominal mil Typical Use
0.5 oz17.5 µm0.0175 mm0.689 milFine geometry and HDI starting foil
1 oz35 µm0.0350 mm1.378 milGeneral-purpose PCB copper
1.5 oz52.5 µm0.0525 mm2.067 milModerate current and plated outer layers
2 oz70 µm0.0700 mm2.756 milPower distribution and industrial boards
3 oz105 µm0.1050 mm4.134 milHigh-current copper construction
4 oz140 µm0.1400 mm5.512 milHeavy-copper power structures
6 oz210 µm0.2100 mm8.268 milSpecialized heavy-copper fabrication

INPUT QUALITY

Keep Base Foil, Plating, and Finished Copper Separate

The most common conversion error is treating starting foil weight and finished outer-layer thickness as the same specification.

01

Base Copper Weight

Use the foil class before electroplating. Inner layers normally remain close to the selected foil thickness after imaging and etching.

02

Finished Outer Copper

Add the specified plating build only when the drawing or fabricator defines finished outer copper as foil plus deposited copper.

03

Average Coverage

For a mass estimate, use retained copper coverage rather than 100% unless the layer is effectively a solid plane.

04

Layer Count

Apply plating only to the plated outer-layer count. Do not add outer-layer plating thickness to every internal copper layer.

ENGINEERING BOUNDARY

What the Converter Includes and What Fabrication Must Confirm

Included in the Converter

  • oz/ft², µm, mm, mil, and g/m² conversion
  • Industry nominal and density-derived bases
  • Base foil plus optional plating thickness
  • Equivalent finished copper weight
  • Area, coverage, layer-count, volume, and mass estimate

Confirm with the Fabricator

  • Foil area-weight tolerance and supplier certification
  • Finished outer-copper definition on the fabrication drawing
  • Pattern-plating distribution and minimum surface copper
  • Etch reduction, sidewall profile, and local copper density
  • Heavy-copper design rules, spacing, and manufacturability

SPECIFY THE CONTROLLED PROPERTY

State whether the requirement is starting foil weight, nominal thickness, or finished outer copper after plating.

NEXT ENGINEERING CHECKS

Related PCB, Power, Thermal, and Platform Calculators

Continue from copper specification into current capacity, route loss, via design, controlled impedance, thermal screening, and system-level planning.

PCB COPPER WEIGHT FAQ

Practical Questions About Copper Weight and Finished Thickness

Use the converter for specification alignment, then confirm fabrication tolerances and plating requirements with the PCB manufacturer.

The answers below focus on 1 oz copper, nominal thickness, plated outer layers, heavy copper, and mass estimates.

Discuss a PCB Copper Requirement
How thick is 1 oz PCB copper?

The common PCB nominal conversion is 35 µm, 0.035 mm, or about 1.378 mil. A density-derived physical conversion is slightly lower, so the selected basis should be stated.

Why do some references show 34 µm and others show 35 µm?

About 34.06 µm follows from copper density and the exact mass-per-area definition. The PCB industry commonly rounds the nominal drawing and stackup value to 35 µm per ounce.

Is finished outer copper the same as base foil weight?

Not always. Outer layers can receive additional deposited copper during through-hole plating, so finished thickness may exceed the starting foil thickness.

How do I convert copper thickness in mils to ounces?

Select Imperial units, start from Copper Thickness, and enter the measured mil value. The result shows the equivalent oz/ft² using the selected nominal or density-derived basis.

Can this converter estimate total copper mass on a PCB?

Yes. Enter board area, average copper coverage, copper-bearing layer count, plated-layer count, and plating thickness. The result remains an estimate because real coverage varies by layer.

Does heavier copper automatically mean higher current capacity?

Heavier copper increases conductor cross-section, but current capacity also depends on trace width, temperature rise, layer environment, airflow, copper spreading, and layout geometry.